Angular contact ball bearings are a special type of ball bearing designed to handle both radial and thrust loads. The inner and outer races of the bearing are purposely misaligned which allows them to support axial forces in one direction.

These versatile bearings are found in a wide range of applications from machine tool spindles, turbines, compressors, motors, and more. Their ability to handle combined radial and thrust loads makes them ideal for high-speed rotating machinery.

However, in order to reap the benefits of angular contact ball bearings, proper installation is paramount. Even the slightest mishandling or contamination can negatively impact bearing life.

In this guide, we’ll walk through the entire installation process step-by-step. I’ll cover everything from preparation to post-installation inspection. Follow these best practices and you’ll be installing angular contact ball bearings like a pro in no time.

#1 Preparation

The first step in any bearing installation is preparation. Rushing into the job without the proper planning and environment setup often leads to mistakes. Here’s how to prep for a smooth angular contact ball bearing install:

Create A Clean Workspace

Angular contact ball bearings are extremely sensitive to contamination from dust and debris. Just a single strand of human hair or metal chip could get lodged inside the bearing and cause premature failure.

That’s why it’s critical to perform the installation in an area free of contaminants. Ideally, this would be a temperature and humidity controlled clean room. However, a clean workbench inside a sealed garage or workshop area also works.

Before starting, thoroughly wipe down the workspace with a lint-free cloth. Make sure there are no metal shavings, sawdust, fibers or other contaminants present.

You’ll also want access to clean rags, solvents like isopropyl alcohol, and other cleaning supplies to keep components spotless during installation.

Have The Right Tools Ready

Installing bearings requires specialized tools to properly handle and position the components without causing damage. Here are some must-have tools:

  • Bearing heater – Used to uniformly heat up bearings for easier mounting
  • Induction heater – Selectively heats metal components like shaft and housings
  • Bearing pullers – Grips and removes bearings from shafts or housings
  • Alignment tools – Ensures proper positioning of inner and outer races
  • Bearing fitting tools – Help press bearings into place with controlled force
  • Micrometers, calipers, bore gauges – Measures critical dimensions

Quality tools like these are worth the investment if you’ll be installing bearings regularly. They protect the sensitive components from damage and make the job much easier compared to improvised tools.

Inspect All Parts

Before installation, carefully inspect the bearing, shaft, housing and other related components for any signs of damage or irregularities. Look for things like:

  • Cracks or fractures
  • Raised metal from impacts
  • Pitting, spalling or corrosion
  • Deformed or out-of-round bearing races
  • Rough surfaces or burrs

Any defects could lead to premature bearing failure or a faulty installation. Be thorough in your inspection and replace any questionable parts. It’s much easier to swap components now rather than after assembly.

Have The Correct Replacement Bearing

Nothing derails an installation quicker than realizing you have the wrong replacement bearing. Prior to starting, verify the new bearing matches the original in all aspects:

  • Bearing type – ball, roller, sleeve, etc.
  • Inside and outside dimensions
  • Contact angle for angular bearings
  • Cage design and material
  • Number of balls/rollers
  • Any unique mounting features

Refer to any bearing numbers etched on the original part or check against engineering drawings. You want an identical replacement, not just a close match. This ensures proper mounting and load handling.

#2 Handling Angular Contact Ball Bearings

Now that you have a contaminant-free workspace, the right tools, and a confirmed replacement bearing, we can move onto handling best practices. Keep these tips in mind when working with angular contact ball bearings:

Open Seal Packaging Carefully

Quality bearings like those from NYZ Bearing come sealed in protective plastic or foil packaging. Only open this right before installation to prevent contamination. When you do open it, peel it away from the bearing rather than tearing through it.

Dispose of the packaging immediately after removing the bearing. Never place the exposed bearing back in the packaging as contaminants could have settled on it.

Avoid Touching Balls/Rollers

The interior bearing components like balls, rollers and cages are extremely susceptible to contaminants and damage. Never handle or touch these parts directly with your fingers or tools. Any microscopic debris or oils will remain on the components and degrade performance.

Always grip angular contact ball bearings by the inner and outer metal races only. The handle should have protective end caps to prevent scratching the races.

Keep Dirt Out

At all times during handling, keep the bearings covered or pointed downwards to prevent foreign material settling inside. Never place or store bearings with the interior components facing upwards.

Only remove coverings right before installation. Avoid placing bearings on dirty surfaces and re-cover them immediately if the job is interrupted.

Watch For Burrs

Closely inspect bearing mating surfaces and hardware for burrs, sharp edges, dings or other defects before mounting. Even tiny metal burrs can damage the precision raceways and balls/rollers.

Lightly file down any noticeable burrs or defects. Wipe and clean areas after to remove metal debris. This prevents contamination of the components.

By following these careful handling practices, you’ll keep angular contact ball bearings in pristine condition prior to installation. Any contamination or damage at this stage will severely reduce bearing life so be diligent!

NYZ Bearing offers top quality angular contact ball bearings manufactured in a contaminant controlled environment and packaged for protection. Their bearings arrive ready for clean installation right out of the box.

#3 Mounting Angular Contact Ball Bearings

We’re now ready for the actual installation of the angular contact ball bearing. This critical step entails mounting the bearing onto a shaft and into a housing. Here’s how to do it right:

Heat Components for Easy Assembly

Press-fitting an angular contact ball bearing onto a shaft requires significant force. This can damage the races and balls/rollers if extreme care isn’t taken.

Heating the components first allows the bearing to slide on and off with less interference. Use a bearing heater or induction heater to uniformly warm the bearing and shaft to around 100°C or the recommended mounting temperature.

Avoid direct flame heating which can overheat areas and damage the metallurgy. The outer housing can also be heated to allow for thermal expansion.

Protect Sensitive Areas

As the heated bearing is mounted, avoid placing force on sensitive interior parts. Use a stepped sleeve that only contacts the inner race. Protect any cylindrical rollers with spacer rings.

Avoid hammering or shocking the bearing during mounting. All force should be applied gradually and smoothly through precision tooling.

Align Inner and Outer Races

Angular contact ball bearings rely on the angular alignment of the races to handle thrust loads. Misalignment during installation will drastically reduce the loading capacity.

Use an alignment tool that fits over both races to hold their relative positions as the bearing is slid onto the shaft. Slowly press the assembly together while visually checking the alignment.

Apply Only Axial Force

Always press or pull angular contact ball bearings straight onto the shaft to avoid damaging misalignment. Never use a hammer or try to tap the bearing sideways.

Mounting tools like hydraulic presses allow slow, controlled, axial force application. Follow the equipment instructions for proper operation.

Confirm Proper Seating

After mounting, confirm the bearing is fully seated against the shaft or housing shoulder with no gaps. Gaps indicate improper seating and can cause damage from shaft misalignment under load.

Double check alignment and use a feeler gauge around the exterior to verify consistent contact. If gaps exist, use a bearing puller to remove and re-install.

#4 Lubricating Angular Contact Ball Bearings

Lubrication is what allows friction to occur while minimizing wear in angular contact ball bearings. Without proper lubrication, heat and damage build up through metal-to-metal contact.

Here are key tips on selecting and applying lubricant:

Match Lubricant To Application

Lubricant selection depends on factors like operating speed, temperature, loads, and environment. Common types include oil, grease, solid film lubricants and more.

Refer to the bearing manufacturer’s recommendations for the specific application. Using the wrong lubricant can result in premature wear, corrosion or failure.

Apply Proper Amount

Too much or too little lubricant will cause issues. Overfilling attracts contaminants and churns up excessive heat. Too little leads to dry-running wear.

For greased bearings, fill the bearing interior about 1/3 to 1/2 full around the balls/rollers. Oil lubrication requires proper circulation rate and filtering.

Prevent Contamination

Use clean tools and fresh, sealed lubricant containers to prevent introducing contaminants. Wipe off bearing seals and housings beforehand. Cap containers immediately when not dispensing.

Discard any lubricant that may have picked up dust or debris. Never “top off” a used grease supply. Always use fresh lubricant only.

Prime Seals And Surfaces

Wet seal faces and interior housing surfaces with a thin layer of clean lubricant before final installation. This ensures immediate lubrication at startup to prevent initial wear.

Lock Out Moisture

Water contamination is extremely detrimental to lubricated bearings. Ensure all seals, shields, gaskets and housings form tight barriers to prevent moisture intrusion.

Desiccant systems or heating may be necessary in humid environments to keep moisture from condensing inside.

Properly preparing and lubricating angular contact ball bearings before use provides that critical layer of protection between surfaces. Combine high-quality NYZ Bearing components with the proper lubrication, and exceptional performance and longevity will result.

#5 Post-Installation Inspection

Installation is complete! However, one final step remains – verifying proper bearing operation through post-installation inspection and testing. Here’s how to confirm success:

Check Mounting

Give the shaft a gentle wiggle and side load to feel for any looseness that would indicate a loose bearing fit. There should be no discernible play or clunking noises.

All fasteners must be tightened to specs as well. Rotate the shaft and feel for any notchy rotation that could signal damaged raceways or rolling elements.

Confirm Free Rotation

Spin the shaft by hand or lightly with a driver. The bearing should roll smoothly with no hesitation or roughness at any point along a revolution.

Listen closely for any grinding noises or rumbling vibrations which signal a defective bearing. Even brand new bearings can sometimes have internal issues.

Inspect With Instruments

Advanced techniques like vibration analysis, thermography, and oil analysis can detect potential problems not apparent through visual and tactile inspection.

Trending this data over time provides the earliest warning of any bearing deterioration before failure. Investing in these tools really pays off for monitoring critical machinery.

Test under Load

The ultimate test is running the bearing installed in its real application. Slowly ramp up to operating loads and speeds while monitoring temperature and vibration.

Confirm that performance remains smooth across the operating range. Shut down immediately at the first sign of any hiccups or abnormalities for further inspection.

While an installed angular contact ball bearing may check out fine at rest, issues can arise under actual operating conditions. Rigorously testing the bearing post-installation identifies any problems before putting the equipment into full production.

Buy Angular Contact Ball Bearings Here!

Installing bearings is part science, part art.

When selecting components, be sure to choose top-notch bearings from manufacturers like NYZ Bearing.

Our 30+ years of expertise results in the highest precision and quality bearings on the market. Paired with proper handling and installation per this guide, NYZ bearings will deliver superior performance and longevity for all your equipment needs.

 

 

 

Leave a Reply

Your email address will not be published. Required fields are marked *

× How can I help you?